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Industrial Lubricants and Equipments

 
 
 

I- RELEASE AGENTS

       1- WATER BASED RELEASE AGENTS

  • Emulsion designed for aluminium and magnesium high pressure die casting.

  • It is a very effective concentrate.
  • It must be diluted by adding water to the product before using.
  • It should be sprayed, ones diluted, on the moulds and tools in order to cool them down and lubricate.
  • It eases unmoulding and prevents from metallic transfer on tools.
  • Very high resistance to micro-organisms.

       2- MAINTENANCE PASTE

  • Paste designed for aluminium high pressure die casting.

  • Applied by brush.
  • Prevents aluminium adhesion at the temperature of over 400 ºC
     

      II- PLUNGER LUBRICANTS

        1- MINERAL BASED PLUNGER LUBRICANT

  • Lubricant designed for all plungers (beryllium bronze, steel).

  • Its high flash point limits the fume.
  • Increases plunger life and prevents from residue on machine and equipment.
  • Applied by spray or manuel.
     

        2-  GRANULE PLUNGER LUBRICANT

  • A mix of wax, graphite free.

  • It must be introduced inside the shot sleeve by pulverisation.
  • By capillarity, it lubricates shot sleeve and piston.
  • It could be applying by all dosing systems.
  • The quantity depends on piston’s diameter.

Diameter of Piston

Minimum Quantity

Maximum Quantity

30 mm

                0.5 g

                   1 g

50 mm

                   1 g

                1.5 g

70 mm

                1,5 g

                   2 g

90 mm

                   2 g

                2.5 g

     III- EXTRUSION LUBRICANTS

       1- BORON NITRIDE SPRAY

  • A technical coating that improves assembling and disassembling.

  • A slip agent that protects the tools (dies) after polishing.
     

       IV-COATINGS

       1- LADLE COATING

  • Ready to use.

  • It should be applied by brush on hot clean and shot blasted surfaces.
  • High thermal protection of treated surfaces.
  • Prevents aluminium adhesion and increases tool life.

       2- GRAVITY DIE CASTING LUBRICANT

  • Water based lubricant with graphite for gravity die casting.

  • It should be diluted by adding water.
  • Recommended dilution ratio: from 1:20 to 1:10.
     


     V-LUBRICATION EQUIPMENTS

       1- PLUNGER LUBRICATION MACHINE

  • Capacity : 50 L (25 L if required.)

  • Maximum working pressure : 8 bars
  • Running temperature : from - 20 ºC  to  150 ºC
  • Weight : 20 kg

       2-PLUNGER LUBRICATION MACHINE FOR PELLETS

  • Capacity : 6 L.

  • Maximum working pressure : 4-8 bars
  • Weight : 15 kg.
     

       3- COLORIMETER

  • A device that mesures the concentration of die lubricant.

 

  • The concentration can be mesured because it is proportional to the absorbance of particular wavelenghts of light.
     

 

       4- HAND SPRAY GUN

  • It is used for spraying of release agent in the high pressure die casting foundry.
     

       5- DOSING SYSTEM

  • Designed to provide the required dilution ratio of relese agent and water automatically.

  • If used regularly, the dilution ratio remains constant.
  • Operating pressure : 0,3 – 6 bar.
  • Discharge: 2,5 m3/h.
 

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